This past weekend, I started on the process of laying out the 50W QRP Amplifier project as a PCB. Small PCBs can be remarkably inexpensive these days – $10-$15 for 5 pieces of say 4″x4″, shipped in 2-3 weeks. I’m treating this amplifier project as a chance to experiment with different, similar FETs to learn about critical power MOSFET properties, and also as an opportunity to brush up my layout skills that I haven’t used in awhile.
As the first step of PCB design, I captured the schematic of the amplifier as built in AutoDesk Eagle. I did this on a livestream on YouTube, the first time I’ve tried such a thing. It was great fun! Kenneth W6KWF stopped by to lend advice – he deals with prototype PCBs as part of his day job, though he has team members to do most of the actual layouts when needed. We’ve had a great deal of fun over the years, including building a cloud chamber for seeing charged ions in high school.
This post is cross-posted to my more general-purpose nerdery blog, jeff.glass/blog.
As I alluded to last week, I’ve been working on a simple “QRP Amplifier” to kick my power up from 5W to something a little more punchy. Specifically, an amp I can still use when portable. There’s something wonderful about achieving a contact with only 5W, but there’s also the frustration of getting into the field and having band conditions just wreck your day. It’d be nice to have the power to crank up the juice for special occasions.
While I have awhile to go before this project is wrapped up with a bow and ready for field use, here’s a brief video about my first successful test. 5W in, 50-60W out when run off two 13.8V sources in series:
More technical details to come, but for now, I consider this a really successful validation of the idea! Like I say, a few more critical steps to come, including an input 50-ohm pad, a low pass filter, and a case, but this is enough of a proof of concept to move forward.
This post is cross-posted to my more general-purpose nerdery blog, jeff.glass/blog.
Following the Forth of July, I took a few days off of work to recuperate from a grueling work project that we pushed over the finish line on the third. And what better way to relax in the wake of a heatwave than getting out in the beautiful, low-70’s weather and working on a new portable HF antenna.
The length of the pole is enough for a quarter-wave vertical for 20m with some room to spare on either end. To allow for multi-band operation, I added a QRPGuys Tri-Band Vertical accessory to the bottom of the antenna. The piece is essentially just two loading-coils (in this case, iron-powder toroids) with slide-switches to short them out. The 20m configuration is a true quarter-wave vertical; one of the toroids is switched in series for 30m, and both are placed in series for 40m. Ultimately, not a complicated setup. While it would be easy enough to homebrew, the ergonomics of the switches, the hardware to attach the antenna wire and radials, and the clever PCB setup are enough to make it worth the $15 to just buy the darn thing. It even has little notches on the edges of the PCB for straps/ties/rubberbands to attach it to the vertical.
Tuning the antenna is straightforward: you cut a piece of wire (a bit long) for a 20m quarter-wave, and lay out four 10′ radials. Then, you bit-by-bit trim down the vertical element to resonate at the desired point in the 20m band. Then you switch in the 30m coil and compress/expand its turns without changing the antenna length to resonate on 30m. Finally, switch in both coils and adjust the second coil to resonate on 40m without changing either the antenna length or the first coil. Voila, a tri-band, base-loaded antenna.
Unfortunately, my antenna analyzer is old school, and doesn’t have a frequency readout. It’s an old MFJ-207 that I scooped up at the SMCC Hamfest in 2016, and while it does have a port to attach a portable frequency counter, I couldn’t find my cheapie one on the day. But I do have a nice Heathkit IM-2420 Frequency Counter with an internal OXCO that I scored an amazing deal on at a hamfest last year (it had an intermittent power switch). So, I attached the MFJ to the antenna, tuned its analog VFO for lowest SWR, walked inside without touching the dail and hooked it up to the frequency counter to see where the center frequency was. Repeat for say the upper and lower 2:1 SWR ranges. Trim the antenna a little, and repeat measurements. Once 20m is tuned, repeat with adjusting the coils for 30m and 40m. A fairly cumbersome process, but for three frequency ranges on one antenna, it was a half-hour project at most.
In the end, the antenna is less than 2:1 SWR across all of the 20m band, all of the 30m band, and all but the top 50 Khz of the 40m band.
I’ve glossed over the mechanical details of the antenna to this point – the base of the telescoping pole fits snugly-yet-easily into the a piece of 1″ schedule-40 PVC pipe. I bought a 5′ section from the local big-box store and cut off a ~10″ section to hold the antenna. I strapped two ground-stakes that I got at Hamvention this year to the bottom with a couple zip-ties and a couple rubber-bands. Finally, I threaded a long 3/8″ eye-bolt though a matching hole about 2″ from the bottom of the pipe and secured it with a nut on either side – this acts as both a stop for the pole so it doesn’t fall out the bottom, and provides an easy hand- or foot-hold for pressing the stakes into the ground.
The setup for the radials was something I stumbled across by chance while buying the PVC pipe. Our local big-box hardware store was having a sale on these RECOIL Brand cable winders that are meant for headphones or charging cables or similar. I’ve found that they can almost hold four 10′, 24-guage speaker wire radials. This is solving the problem of wires-getting-tangled-in-a-bag that I’ve had with all my antennas to date. Thank goodness!
It takes about 6 minutes to setup or tear down the antenna:
The stakes are driven into the ground with a firm foot.
The telescoping pole is unwrapped and placed in the base
The antenna wire is unwound from the QRPGuys winder and tied to the tip of the telescoping pole with a small bit of cotton-wrapped nylon line (what we’d call tie line). The top section the pole is very flimsy, so I add a second tie to the next-largest section.
The pole is pushed up to full height, taking the antenna wire with it, which leaves the QRPGuys rig hanging about 2′ off the ground.
The QRPGuys rig is tied to the pole with another bit of tieline.
The radials are unstrung from their winder, pinched to the ground terminal on the QRPGuys rig, and spread out.
Run coax to a nearby table/seat/rock.
Set up radio, battery, key, antenna, and logbook.
Of course, my very first time away from home with the antenna… I forgot the radial wires. D’oh! I was way out in the suburbs, too. I wasn’t about to drive an hour home and an hour back for 4 bits of wire, so I first tried out the antenna with no radials (just the coax as a counterpoise). This worked alright – I picked up K2D in CT in the 13 Colonies event on the second call (this at 5W QRP with the ATS-4), but was having trouble with other contacts.
Since I planned to swing by the local Fry’s Electronics on this adventure, I decided to pause operating for a while and make that run. Mostly I was picking up parts for an amplifier project (more on that to come), but while I was there, I looked for solutions to my radial problem. I found a 10′ section of RJ11 phone cord with 4 wires for $1.69 – perfect! Back out in a new park, I stripped the wires out of their jacket, spread them on the ground, and tied them to the antenna’s ground terminal. Instant radials!
With the antenna back to spec, things really picked up – surely, being on 20m at sundown didn’t hurt either. I scooped K2A (NY), K2B (VA), K2H (MA), K2L (SC), and K2M (PA), as well as the 13-cols bonus station WM3PEN in Philly. Many of these I got on the first or second call, though K2L was a real struggle. There was a very patient operator on the other end though.
I picked up a couple of other interesting stations along the way: PJ2/KB7Q out of Curacao (though the license gives away that he’s either an ex-pat or visiting), and CQ918FWC from Madeira Island (!) off the coast of Portugal. There were a number of these World Cup special stations on the bands this week as we close in on the finals. At 3800+ miles away, this was my best DX of the day, and a great proof of concept for the new antenna.